Saturday, August 16, 2014

Chapter 90a - Step Tansu Chest, Two Low Chairs, Cushions, Bamboo Shades, Various Intermediate work


August 12th - 16th 2014

This chapter had a few more chairs to add to the house and a tansu chest.  These chests are pretty common and quite nice.  There are lots of different kinds but the step chest is quite pretty and I was looking forward to making it as I have lots of interesting articles to position on it.  But before I did that, I decided to put the chairs together and to make a bunch of floor cushions.

These chairs have been made numerous times so I won’t go thru the process again but I decided this time to actually upholster them instead of making a cushion to place on top.  I really liked the effect of the leather chairs so I made some fixed cushions on these chairs using more of my Japanese cotton fabric.  When I was looking for the leather seat cushions I noticed that a lot of these folding type chairs have a fixed cushion so, that’s what I did. 
Making the padding seat from card stock and foam.
Adding the fabric and gluing and taping in place.
Finished low chairs with fixed seat cusions.
Next was cutting up some fabric to make around 8-10 floor cushions that will be thrown around the fire pit room.  I already had a sort of tutorial on how to make these cushions so I won’t go thru it again here.  Suffice to say it took a little while as there were lots of small angles and lots of double sided sticky tape....  But I ended up finding a rhythm and completed all of them in around an hour one afternoon.  I then made a few with a french knot in the middle and then stacked them and placed them in their appropriate room.  Lots of cushions now for our guests in the fire pit room.
Cutting up various fabric pieces to make the cushions.
Stacked cushions in place.
I then worked on making my roasting fish skewers.  Added them to the irori pit and placed the pit in the middle of the room.  Since I have no more rooms to add, I also decided to pull out lots of little objects and place them in different areas.  I made some little umbrellas outside the front door and just added general things to give some nice detail to the house.  I placed the little tumblers and such on the appropriate trays and added some more food stuff and even made some rice for my bowls.  My first attempt using Fimo. It was fun adding stuff to the rooms now that I can!  I even added some beer labels to the bottles (altho one is actually for matches - just I really liked the tiger!)
Adding some umbrellas outside the front portico.

Making some Fimo rice using an extracter and a razor blade.
Filled rice bowls (hardened in oven)

Making cardstock legs for two small food tables (zen)

Gluing the table legs in place.
Adding food stuff to the dish. Salmon ready to skewer and roast.

Some quick beer labels.
Firepit with food stuff and roasting fish.
Next up were the bamboo shades.  Course I was convinced I remembered how to do them and of course, I really didn’t.  I had a very tough time getting the tiny triangular beads onto the DMC thread.  Then once I did, I realized I had forgotten to pass back through to the right side so that when I pull up and down on the thread, the shades roll and unroll in the right direction.  Anyway, one shade is technically backwards but the others I managed to force the beads thru the bamboo slats to the back side and then glue them all in place.  I then glued them into position on the windows of the second floor.  Done!
Threading the DMC for the pulls.

Cutting the back sections to attach the shades to the house.

Shades now attached to the house.  Looking pretty good!
The last part of this chapter’s work was the small lantern I decided to add to the spa.  I just had the LED installed and positioned in the center which, after seeing how easy the little lanterns were, wasn’t really nice.  So, I made one for the spa as well!
Small lantern for the spa LED.
I’ve decided to postpone the tansu chest for now as I’d like to see how the roof is going to be attached.  The next chapter has a section of roof and the final pieces of the tansu chest so I will start the chest once I've made a part of the roof.  I'm just too curious to understand how it fits!

UPDATE Additional info on the Zen Table
August 18th 2014

The Zen table, tho very small, is very cute and maybe more than one of you would like to know how it was made.  Obviously, you can adjust the templates to your own scale.  This one is just a scan of the leg template on the page and then I adjusted to the 1/20 scale size.  I think the actual leg size was about 11mm wide.  I used a small leftover square of balsa wood for the table top instead of card stock but you could easily do it with a few layers of cardstock.  The legs were two layers as well then cut with an exacto knife and glued into place (see above pic).  The instructions are in Italian but the fotos are self explainatory.  Hope this inspires you to try one! They are super cute!
Table leg template. Cut out four.

Monday, August 11, 2014

Chapters 101-104-106 - Hanging Lamps for the Bedrooms, Installing the Stairs


August 9th - 11th 2014

Next were the steps.  I had left these a long time ago and had to go back to figuring out a way to attach them.  I obviously didn’t want to attach them till the entire floor was glued in place so now was the time.  First, I had to dry fit and of course the steps were not matching up with the top landing.  So, more massive sanding till I got the top steps to match as closely as possible.  I then had to reglue some of the bannister and steps as they were removed while I was sanding fitting and refitting.  Eventually the steps went into place.  I glued the final bannister on the first floor landing then the top landing’s bannisters (using a piece of wood as a spacer to keep the left side even).  And finally, I glued the kutsunugi-ishi in place and the bamboo orchid garden.  The landing is done and just needs the ceiling and light fixture which I will be making later.
The bottom of the stairs before.....
....and after sanding.
You can see the space at the top still.
Adding the front bannister.

Adding the top back bannister (using a piece as a spacer)

Adding the bannisters.
Finished second floor landing.











I jumped ahead a bit to grab the three small chapters where the kit provides pieces to make hanging lighting fixtures.  Since I had already installed (drilled holes) the LEDs, I really wanted to make these lights so I could then fix the ceilings into the last two rooms on this floor and the bamboo room too.  The kit came with thread for wire and a wooden bulb so I just put those aside and pulled out the pieces to make the lamp - some white paper (which I ended up subbing with shōji paper) and very small wooden pieces.  I painted the small pieces black then made the shōji paper shade and glued the small pieces onto the paper.  I then touched it up with a little black paint.  Next was to try and fit the LED into it.
Making the shōji lantern and painting the pieces.
Glueing them into position.
Final center piece added.
The LEDs have a pretty big attachment towards the bulb (I think it’s called the resistance or something) so since these lamps are quite small, I had to bend the LED back into the lamp.  The next one I made a large center piece with a bigger hole so that the whole stem would slide through.  I tested the bulbs and then installed the ceiling to the fire pit room and the buddha room.  Cute!
Bent LED back in on itself.

Positioned in the fire pit room.
Making the hole a little larger to accommodate the LED stem.

The LED fitted inside the lamp without bending.

The LED lamp added to the buddha room.
The next room was the bamboo room.  I had installed only a back lit area where the shrine is and since I had more LEDs I decided to install a central lamp here too.  The only problem was that now the second floor was installed on top of the first, I couldn’t easily remove the LED to attach the lamp.  So I had to come up with a different way of hanging that lamp from that ceiling.  I put the lamp together like the others but when it came time to finish the top, I added a piece of shōji paper (two pieces taped together) and made a cross slit across the top.  That way, the lamp just slides on over the LED.  Actually this system is much easier but not very realistic.  The lamp is hard to position evenly because there is only the paper that is holding it in position.  But with a little manipulation, it looked great.
Slitting the top in an X to be able to insert the LED stem.

Finished bamboo room (using a flash).
Without a flash and the lights lit.











Next was the stair well LEDs.  I decided to use the wallpaper from the left porch room since it is quite pretty and this lamp is going to be larger anyway so you can see the design.  I used the same exact method to make this lamp only on a larger scale and using a rectangular box.  I also wanted the lamp painted a warm brown since the landing has mostly brown accents.  I glued everything together, checked the LEDs and glued the bathroom “lamp” in place as well.  The pics don’t do it justice firstly because the batteries are low so the light is low and secondly because I had no lighting into the house.  I don’t like the way a flash floods the house - it ruins the color and overall warmth of the decoration.  I will be coming up with a way to better photograph the house and the rooms once the whole project is completed.
Making the lamp shade.

Finished lamp.
Gluing the bathroom lamp shade (on the ceiling)

Finished landing and lit stair well lamp and bathroom.
On to the next chapter and the final phases of the construction.

Saturday, August 9, 2014

Chapter 89 - The Awnings to the Left Side Porch Second Floor, Attachment of Porches


2nd August - 9th August 2014

Shingle time.  Not too pleased but, like the last chapter, these will be the last time of doing  something tedious.  So, I really can’t complain.

I started out by having to dry fit the awnings and sand down one of them to fit between the left and right awning.  The last porch they fit without much trouble.  This one was very much off and required quite a bit of sanding.  Anyhow, with that done, I measured out the underbeams, glued them in place and trimmed the corner beams to fit the larger diagonal beams - just like last time.  I then painted the awnings and beams plus half of another sheet of shingle and left them to dry.  I decided to paint the top of the awning a little too since sometimes the shingle peels off a bit and you can see underneath.  Since that was where the shingles would be applied, I had to be sure the awnings were bone dry before I started to apply any shingles.  So I left them for quite a while before embarking upon the dreaded shingling.  Courage. The last ones.

I cut up another sheet of wood into shingles and began application on a Sunday night. Just this first row on the longest piece takes approx. 15 minutes.  I completed the shingling on Tuesday morning.  I then mounted the awnings over the porch (the one side I trimmed had a pretty massive space but it would be covered with more shingles anyway so I wasn’t too stressed about it) and left the pieces to set for a while.  Once they were well set, I added the underside beams and the top corner shingles to finish the porch. Now on to the next big hurdle - attaching the porches!
This row took me 15 minutes to create.
Finished awnings.
Finished (and final) porch.
The first thing I had to do was to empty the second floor rooms of all non fixed objects (objects not glued in place).  Then I had to fix the hinges to the two porch sections.  The pre-made spaces were not wide enough (which was strange since all the other porches the hinges fit into the space without problems - as far as I remember anyway) so I had to find a way to sand down the inside edges without damaging the rest of the internal porch walls.  I ended up scratching one a bit but I suppose it was minimal.  I then retouched up the surfaces that were sanded and installed the hinges.  I drilled holes first with my dremel type drill (as I remembered from experience that the wood screws provided with the kit were crap so pre-drilling was a necessity if I wanted to be able to screw into the wood without much effort) and attached the hinges.  It took me around 15 minutes since, for some reason, my hands were shaking more than usual that morning and I had a tough time lining up the tiny screws into the holes (when will someone make a tiny magnetic screw driver?! They make full size ones dammit!). 
The next step was to clear off my table so I could remove the second floor and place it there for easier attachment.  I used my cutting matt to even out the bottom (since the underside of the floor had the insertion pieces attached which accounted for a few mm difference between the actual flat edge of the floor and how it sat on my table) and checked the edges with the hinges.  The left porch seemed to match up better than the right.  I applied some double edged tape to the facing side of the hinge, lined it up with the left room’s left edge beam and made some marking with the drill bit.  I then removed the porch and drilled the holes.  The only mishap was that the vibrations from the drill caused the left room awning to detach, the back wall to detach (along with the pit support beam) and the “glass” in the bathroom to detach.  So, I got hung up reglueing and leaving things to set before I embarked on the actual porch attachment.
Sanding the hinge space to fit.
Drilling the porch holes.
Screwing in the hinge.

Adding a bit of double sided tape to help line up the floor with the porch

Drilling the holes in the fire pit side for the porch attachment.
Damage and repair caused by drilling vibrations for the holes in the side beam

More repairs and waiting for glue to dry.
In the meantime, I worked out how many LEDs I had left.  I wanted an extra one in case I couldn’t get the 12v LED in the outside area to work and I ended up with two extras.  I needed to drill some holes in the hallway ceiling (contemplating putting two LEDs in there together as it’s supposed to illuminate the entire stair well) and a hole for the fire pit room’s ceiling lamp.  The down time also gave me a moment to cut out a small lamp to put in the buddha room (behind the screen - I just didn’t like the naked LED behind there).
Once things were dried, I attached the left porch.  I used some wooden pieces placed under the porch to help match up the drilled holes.  Then, with a ton of patience, I screwed in the screws.  While I was doing that, the right hand wall of the buddha room unattached.  So, I had to reglue that wall and wait for it to set too.  The porch attachment was turning into a two day job.  The next day, I attached the right hand side porch with a lot more difficulty.  The double sided tape to help the hinge attach and give me an idea of where to drill was not working out that well.  But since the entire floor was on the work table, I was able to estimate where to drill.  The last time vibrations caused a lot of damage so I drilled these four holes with the floor actually sitting on a pillow.  Nothing came unattached.  Now to place the floor onto the dollhouse!

My husband had come up to see what I was doing and gave me a hand in getting the floor onto the first floor and trying to level it out.  No matter what I did, the floor wouldn’t lay flat.  There were large spaces that just weren’t there when I attached the first floor to the ground floor.  I blamed it on the mm pieces that the kit had me attach under the buddha room and the fire pit room.  I think the ceilings from the floor underneath should have fitted a few mm into the actual space but they tended to be flush.  Since they weren’t going to go in any further, I decided to move the floor (and porches) back to the table and try to remove those slats from underneath when....

DISASTER!!!

Holy crap on a cracker!!!
That’s what you get from moving the entire floor structure too often.  It wasn’t meant to be moved as a whole piece so having manipulated it as much as I did it was only inevitable that the whole center piece would give way.  My husband was there and thank god because had he not been there, the buddha room and the attached porch would have fallen on the floor.  As it was, the porches were unscathed and I just had to reglue again where walls and sections had come away.  I also had to rebuild the bathroom.  But this gave me the opportunity to reglue the landing section which had become warped a bit, cut off the mm slats on both the left and right sides (leaving the ones in the middle) and to test fit just a room to see where the actual problem was and why the floor was not lying flush.  Needless to say, I lost more time in completing the final phase of the build.  Best laid plans.....
In the afternoon, I managed to glue the fire pit room into place, re-attached the remaining small door awning and attach the second floor landing to the buddha room.  While that was drying, I finished drilling holes and installing the LEDs in the fire pit room ceiling, the bathroom and the stair well ceiling (which I did in fact end up doubling up on).  I also cut out a another small paper lantern to attach to the bathroom light fixture.  I then (carefully) added the landing and buddha room with ample glue and weights and clamps.... ho hum. Lots of spaces which will have to be “filled” somehow later.  And again left that to set up sufficiently. 
Working on removing the slats the inhibit the floor from laying flat.

Repair work.....
Gluing the landing and the buddha room in place.
Next was to re-attach the bathroom.  The back wall had moved a bit so the bathroom front wall didn’t quite match up flush to the right side buddha room entrance wall.  That meant I had to add some small strips of leftover laminate (from the shingles) to cover the gaps.  I really didn’t want so much light to show through when the light is on inside. 

Positioning the bathroom.
Hiding a gap...will be my legacy.
I think the biggest problem I had with this build was what I noticed from the start.  I purchased the kit and put everything in plastic bins but the heat from my attic and the attic room caused a lot of pieces to warp.  I just don’t have all the tools to fix pieces that aren’t going together smoothly.  One thing I have learned tho is that kits are nice but I suspect very few of them fit together like a perfect puzzle.  I still don’t think the house is too shabby for a first time project!!

Anyway with the bathroom done, the attachment of the second floor was pretty much complete.  I put lots of the objects back into the house keeping the landing free as the next hurdle was getting back to the finishing the steps!!
Opened.  Ceiling pieces will be installed once I install the hanging lamps.
Closed.  Still need to make the bamboo shades for these porches.